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Financial Model for Small Scale Lithium Battery Recycling Setup


Financial Model for Small-Scale Lithium Battery Recycling Setup

1. Key Assumptions

  • Processing Capacity: 500 kg/day.

  • Operating Days: 250 days/year.

  • Material Recovery Rate: 50%.

  • Recovered Materials: Lithium, cobalt, nickel (blended price: ₹1,500/kg).

  • Recycling Fees: ₹30/kg.

  • Initial Investment: ₹110 lakh.

  • Operational Costs: ₹43 lakh/year.

  • Revenue Streams:

    • Material sales: ₹9.375 crore/year.

    • Recycling fees: ₹37.5 lakh/year.

    • Total Annual Revenue: ₹9.75 crore.



2. Cash Flow Projections (Year 1–Year 3)

Year

Revenue (₹)

Operational Costs (₹)

Initial Investment (₹)

Net Cash Flow (₹)

Cumulative Cash Flow (₹)

Year 0

0

0

1,10,00,000

-1,10,00,000

-1,10,00,000

Year 1

9,75,00,000

43,00,000

0

9,32,00,000

8,22,00,000

Year 2

9,75,00,000

43,00,000

0

9,32,00,000

17,54,00,000

Year 3

9,75,00,000

43,00,000

0

9,32,00,000

26,86,00,000



3. Break-Even Analysis

  • Fixed Costs: Initial investment of ₹110 lakh.

  • Variable Costs: Operational costs of ₹43 lakh/year.

  • Contribution Margin: Revenue per kg = ₹1,950 (₹1,500 from material sales + ₹450 from recycling fees).

  • Break-Even Point (in kg): [ \text{Break-Even Point} = \frac{\text{Fixed Costs}}{\text{Contribution Margin per kg}} = \frac{1,10,00,000}{1,950} = 5,641 \text{ kg} ]

  • Break-Even Point (in days): [ \text{Break-Even Point} = \frac{5,641 \text{ kg}}{500 \text{ kg/day}} = 11.3 \text{ days} ]

  • Break-Even Point (in months): Approximately 1 month (assuming 25 operating days/month).



4. ROI Calculation

  • Total Investment: ₹110 lakh.

  • Net Profit (Year 1): ₹8.22 crore.

  • Net Profit (Year 2): ₹9.32 crore.

  • Net Profit (Year 3): ₹9.32 crore.

  • Total Profit (3 Years): ₹26.86 crore.

  • ROI: [ \text{ROI} = \frac{\text{Total Profit}}{\text{Total Investment}} \times 100 = \frac{26,86,00,000}{1,10,00,000} \times 100 = 2,440% ]

  • Annualized ROI: [ \text{Annualized ROI} = \frac{2,440%}{3} = 813% ]



5. Sensitivity Analysis

  • Scenario 1: Lower Recovery Rate (40%):

    • Revenue from material sales: ₹7.5 crore/year.

    • Total annual revenue: ₹7.875 crore.

    • Net profit (Year 1): ₹7.445 crore.

    • Break-even point: 14 days.

  • Scenario 2: Higher Operational Costs (₹50 lakh/year):

    • Net profit (Year 1): ₹9.25 crore.

    • Break-even point: 12 days.

  • Scenario 3: Lower Recycling Fees (₹20/kg):

    • Revenue from recycling fees: ₹25 lakh/year.

    • Total annual revenue: ₹9.625 crore.

    • Net profit (Year 1): ₹9.195 crore.

    • Break-even point: 11.5 days.




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